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MASTER CTS / Building Systems

MASTER GREEN BUILDING

MASTER GREEN BUILDING is an integrated light steel building system under MASTER CTS (ASATEEN GROUP). Basis: Light Gauge Steel (LGS) / Cold-Formed Steel (CFS).

Industrialized LSF/LGSF structural and envelope integration: GFRP reinforcement, cold-formed steel framing, autoclaved fiber cement boards, foam concrete core infill, and fired-clay façade units. Delivery: coordinated off-site manufacturing and on-site mechanical assembly.

One coordinated building family under MASTER CTS—not a standalone brand or single product line. Five integrated application tracks share the same engineering, manufacturing, and assembly logic.

MASTER CTS division overview

Coordinated stack: reinforcement → frame → envelope → core infill → façade

Orientation

At a glance — system snapshot

Technical anchors for executive scan. Full parameters, tables, and track data follow in dedicated sections.

Classification
Industrialized LSF / LGSF (CFS) structural and envelope system under MASTER CTS (ASATEEN GROUP)—integrated MASTER CTS building family.
Assembly method
Off-site prefabrication of controlled profiles and panels; on-site mechanical fastening and coordinated installation sequencing. Site welding: not required. Manufacturing tolerance: ± 1.0 mm.
Core stack (coordination sequence)
MASTER BAR → LSF STRUCTURE → MASTER BOARD → MASTER FOAM CONCRETE → MASTER BRICK (with MASTER NANO where specified in the façade layer).
Application tracks (one system)
Bathroom Pods; Residential Buildings; Modular Buildings; Industrial Buildings; Seismic / Earthquake Residential—shared engineering and factory logic, distinct deployment contexts.
Indicative comparison vs conventional masonry
Examples also tabulated below: villa construction duration 2–3 months vs 12–18 months; wall mass 40–50 kg/m² vs ~450 kg/m²; composite wall thermal resistance R-19+ vs lower assembly value for baseline masonry. Complete indicator set in the comparison table.

Technical scope

System identification and profile

Formal system name, developer, classification, application scope, assembly rules, and manufacturing tolerance—same facts as the controlled technical basis.

System name
MASTER GREEN BUILDING (integrated MASTER CTS building family).
Developer
ASATEEN GROUP — MASTER CTS division.
Classification
Industrialized LSF / LGSF structural and envelope system with GFRP reinforcement, fiber cement boards, foam concrete infill, and fired-clay façade integration.
Primary application
Coordinated residential, modular, pod, industrial, and seismic-engineered residential tracks within one system framework.
Assembly method
Off-site prefabrication of controlled profiles and panels, on-site mechanical fastening and coordinated installation sequencing.
Site welding
Not required.
Manufacturing tolerance
± 1.0 mm.

System type

Industrialized LSF / LGSF

Institutional line

MASTER CTS (ASATEEN GROUP)

Delivery model

Off-site prefabrication + on-site mechanical fastening

Frame tolerance

± 1.0 mm

Controlled framework

Configuration, structural basis, and assembly sequence

Software-led design and factory-controlled profiles—not site improvisation. U/C roll-formed framing is produced before deployment.

Design and detailing software, structural analysis, and manufacturing software drive U and C profiles. Web sizes and thickness bands are track-specific; frames leave the factory as defined assemblies.

Engineered stack (coordination sequence): MASTER BAR → LSF STRUCTURE → MASTER BOARD → MASTER FOAM CONCRETE → MASTER BRICK (with MASTER NANO where specified in the façade layer).

On-site assembly sequence: foundation reinforcement → load-bearing LSF frame → envelope / permanent formwork → injected cavity infill → exterior façade and protection layer.

Stack layers (role)

  1. MASTER BAR — GFRP reinforcement layer
  2. LSF STRUCTURE — cold-formed steel load-bearing frame
  3. MASTER BOARD — structural / envelope fiber cement boards
  4. MASTER FOAM CONCRETE — cavity infill and core
  5. MASTER BRICK / MASTER NANO — exterior façade and protection

Principal components

Principal system components

Role, technical basis, and selected data for each layer of the coordinated stack.

The table lists the five principal components. "Selected data" are documented reference values; project-specific design governs field use.

Principal MASTER GREEN BUILDING components
ComponentRoleTechnical basisSelected data
MASTER BARGFRP reinforcement for concrete and composite assembliesHigh-strength composite bar systemUTS 1200 MPa | straight length 12 m | continuous roll ≥ 50 m
LSF structureLoad-bearing cold-formed steel framingG550 / G330 structural steel with metallic coatingAZ150 coating | 0.75–1.6 mm
MASTER BOARDEnvelope and structural fiber cement layerAutoclaved fiber cement boardClass A1 | flexural ≥ 12 MPa | λ 0.2166 W/mK
MASTER FOAM CONCRETECavity infill and lightweight coreControlled-density foam concreteD400–D1200 | 1–17 MPa | pumpable to 40 floors
MASTER BRICKExterior fired-clay façade unitsHigh-strength thin brick310×70×25 mm | 66–130 MPa | max water absorption 7%

Five integrated tracks

Application tracks and typical contexts

Tracks A–E are deployment contexts within one MASTER GREEN BUILDING system—not separate brands or disconnected product lines.

Map program type to track for scope and examples. Configuration quantities and production parameters for each track appear under Track data and Production logic.

Track A

Bathroom Pods

Fully engineered pod units for wet rooms and repeatable bathroom cores.

Typical use

Rapid installation where bathroom repetition and quality control matter.

Example programs

Hotels, hospitals, nursing homes, student residences, social housing, residential homes.

Track B

Residential Buildings

Light steel residential frames with coordinated envelope and infill.

Typical use

Single-family through multi-storey residential delivery.

Example programs

Tiny houses, holiday homes, social housing, comfortable bungalows, multi-storey private homes, apartment blocks, terrace houses, luxury villas.

Track C

Modular Buildings

Frame-type or wall-type modular units with defined loads and connection logic.

Typical use

Repeatable modules for institutional and commercial programs.

Example programs

Kindergartens, school buildings, nursing homes, office buildings, student residences, social housing, apartment buildings, administration buildings.

Track D

Industrial Buildings

Wide-span and utility structures using industrial LSF framing bands.

Typical use

Sheds, halls, and ancillary steel-efficient enclosures.

Example programs

Warehouses, production halls, animal stable buildings, aircraft hangars, agricultural buildings, parking roofs, steel frame garages, solar mounting racks, roofing systems.

Track E

Seismic / Earthquake Residential

Residential family execution framed for seismic contexts.

Typical use

Reduced seismic force demand via lower structural weight combined with detailing and code-based engineering.

Example programs

Same residential family context as Track B, with engineering emphasis on mass, connections, and structural definition for seismic regions.

System indicators

Comparative indicators vs conventional masonry

Qualitative themes first; quantitative deltas in the table. Baseline labels are descriptive comparators—not project-specific guarantees.

Use the list for thematic orientation; use the table for schedule, mass, energy, waste, transport, reinforcement energy, and thermal resistance figures.

Material, fabrication, and environment

  • High sustainability
  • High recycling rate
  • Full recyclability
  • Uniform quality
  • Simplified manufacturing logic

Delivery, structure, and seismic context

  • Time saving
  • Cost reduction potential
  • Design flexibility
  • Weight reduction
  • High stiffness
  • Earthquake-related structural advantage where lower mass and controlled detailing apply

Table: row-by-row MASTER GREEN BUILDING values alongside conventional masonry reference columns. Read with the environmental limits in Operating conditions.

MASTER GREEN BUILDING compared to conventional masonry
IndicatorMGB systemConventional masonry
Villa construction duration2–3 months12–18 months
Wall mass40–50 kg/m²~450 kg/m²
Foundation requirement≈50% reduction vs baselineBaseline
Operational energy consumption≈40% reduction vs baselineBaseline
Thermal resistanceR-19+Lower assembly value
On-site material wasteNear-zero15%–20%
Transport cost when GFRP replaces steel50%–80% lower vs baselineBaseline steel transport intensity
Reinforcement manufacturing energy70% lower for MASTER BAR vs baseline steel energy inputBaseline steel reinforcement energy input

Service environment

Operating conditions and ancillary systems

Design temperature bands, exposure classes, composite performance limits, foam concrete logistics, and supporting chemical/finishing products named in the assembly package.

The table states environmental and operational parameters. Ancillary systems listed below are treatment layers only—specified where required, not standalone product lines.

Parameters and limits (documented service basis):

Environmental and operational design conditions
ParameterValue / description
Ambient design temperature50 °C
GFRP thermal efficiency range−60 °C to 105 °C
Moisture and salinity exposureHigh-sulfate and high-salinity service environments
Composite wall thermal resistanceR-19+
Minimum concrete cover for MASTER BAR2× bar diameter
Foam concrete vertical pumping capacityUp to 40 floors
Foam concrete production rateUp to 3,000 m²/day

Ancillary systems (package-only)

MASTER Glue, MASTER Joint, MASTER Plast, MASTER Putty, MASTER Pool Proof, MASTER Clean—used only where specified in the assembly package; supporting layers, not separate product lines.

Configuration data

Track configuration — documented example quantities

Representative project-example metrics (profiles, steel, connections, hours). Documented references—not universal guarantees for every site or code regime.

Expand each block for the full metric list. Numbers are preserved as in the controlled source; use Production logic for factory and profile-band detail by track.

Track A — Bathroom Pod configuration data
  • 75 mm profile web size
  • 0.8 mm profile thickness
  • 3.95 sqm floor area
  • 180 m profile length
  • 195 kg steel weight
  • 450 screw connections
  • ~3 hours design work
  • ~25 minutes profile production
  • ~2 hours assembly work
Track B — Residential configuration (standard and larger examples)

Standard residential — example quantities

  • 90 and 140 mm profile web sizes
  • 0.8 and 1.2 mm profile thickness
  • 280 sqm floor area
  • 5074 m profile length
  • 8776 kg total steel weight
  • 31 kg/sqm
  • 16044 screw connections
  • ~16 hours design work
  • ~12 hours profile production
  • ~45 hours assembly work

Larger residential — example quantities

  • 90 and 140 mm profile web sizes
  • 0.8, 1.2, and 1.6 mm profile thickness
  • 3300 sqm total floor area
  • 110,000 m profile length
  • 150,000 kg total steel weight
  • 46 kg/sqm
  • 350,000 screw and bolt connections
  • ~100 hours design work
  • ~250 hours profile production
  • ~1000 hours assembly work
Track C — Modular frame-type unit configuration data
  • 6.0 m × 3.0 m × 3.15 m
  • 75 to 250 mm profile sizes
  • 0.8 to 2.5 mm thickness
  • 18.0 sqm floor area
  • 1180 kg total steel weight including welded plates
  • 65 kg/sqm
  • 8×41 bolt connections
  • ~4 hours design
  • ~3 hours profile production
  • ~12 hours assembly
  • Dead load max 0.85 kPa
  • Live load max 2.0 kPa
  • Snow load max 1.8 kPa
  • Basic wind speed max 24 m/s for a 3-storey building
Track C — Modular wall-type unit configuration data
  • 6.0 m × 2.4 m × 3.0 m
  • 75 to 200 mm profile web sizes
  • 0.8 to 2.0 mm thickness
  • 12.0 sqm floor area
  • 270 m profile length
  • 660 kg total steel weight
  • 46 kg steel/sqm
  • 8×18 bolt connections
  • ~4 hours design
  • ~3 hours profile production
  • ~12 hours assembly
Track D — Industrial building configuration data
  • Static calculation according to local requirements
  • 300 mm profile web size for beams and columns
  • 100 mm profile web size for braces and purlins
  • 1.2 to 2.5 mm thickness
  • 240 sqm floor area
  • 21 kg/sqm floor
  • 5000 kg total steel weight
  • 2300 screw and bolt connections
  • ~10 hours design work
  • ~4 hours profile production
  • ~3 days assembly work
  • 4–6 m building height
  • 12–15 m building width
Track E — Seismic residential structural tuning range
  • Profile web sizes from 63 to 200 mm
  • Profile thickness from 0.8 to 1.6 mm
  • Screw or bolt connections of any size
  • Reinforced ceiling beams and trusses
  • Roof trusses with variable geometry

Manufacturing and deployment

Factory and engineering inputs by track

Controlled roll-forming, software chain, and profile bands per deployment context. Final detailing remains project-specific and code-led.

Pair this section with Track configuration for example quantities and hours. Each block below states manufacturing and profile rules for that track—not field installation steps.

Track A — Bathroom Pod production and profile logic
  • CNC controlled manufacturing
  • Rollforming of C and U shapes
  • Integrated profile operations
  • Automatic profile labeling
  • Service-hole and connection preparation logic
  • U and C profiles
  • Web sizes 63, 75, or 100 mm
  • Flange heights from 41 to 51 mm
  • Thickness from 0.55 to 1.2 mm
Track B — Residential production and profile logic
  • U and C profiles
  • Web sizes 63, 75, 90, 100, 140, 150 mm, with extended 200 mm capacity
  • Thickness from 0.75 to 1.6 mm
  • Design and detailing software
  • Structural analysis module
  • Manufacturing software
Track C — Modular production and profile logic
  • U and C profiles
  • 8 web sizes from 63 to 300 mm
  • Flange heights from 41 to 75 mm
  • Thickness from 0.75 to 2.5 mm
  • Design and detailing software
  • Structural analysis module
  • Manufacturing software
Track D — Industrial production and profile logic
  • CNC controlled manufacturing
  • Rollforming of C and U shapes
  • 8 individual web sizes
  • Adjustable profile flanges
  • 14 profile operations
  • 2 customized operations
  • Sheet thickness up to 2.5 mm
  • Automatic profile labelling
  • Automatic 4-ton decoiler
  • U and C profiles
  • 8 web sizes from 63 to 300 mm
  • Flange heights from 41 to 75 mm
  • Thicknesses from 0.75 to 2.5 mm
  • Design and detailing software
  • Structural analysis module
  • Manufacturing software
Track E — Seismic residential production and profile logic
  • Design and detailing software
  • Structural analysis module
  • Manufacturing software
  • U and C profiles
  • Web sizes 63, 75, 90, 100, 140, 150 mm, with extended 200 mm capacity
  • Thickness from 0.75 to 1.6 mm

Technical properties

Documented property tables

Quantitative parameters by component. Table A: steel frame and GFRP reinforcement plus selected MASTER BOARD fire context. Table B: envelope, foam concrete, brick, and composite thermal resistance.

Values are documented technical references; project design and testing govern field performance. Use Standards for the cold-formed steel design basis.

Table A — Structural frame and reinforcement

G550/AZ150 framing, profile thickness band, MASTER BAR tensile and bond data, mesh and cover, weight and energy comparators, and MASTER BOARD fire-resistance threshold (60-minute test context).

Structural frame and reinforcement properties
Component / categoryParameterValueUnitContext
Steel frameYield strength (load-bearing)550MPaG550 grade
Steel frameCoating mass150g/m²AZ150 Al-Zn-Si coating
Steel frameProfile thickness range0.75–1.6mmStandard usage range
MASTER BAR (GFRP)Ultimate tensile strength1200MPaAverage tested maximum
MASTER BAR (GFRP)Bond strength (post-alkaline)478MPaHigh chemical exposure retention
MASTER BAR (GFRP)Standard straight length12mNominal delivery dimension
MASTER BAR (GFRP)Continuous roll length≥ 50mNominal roll dimension
MASTER BAR (GFRP)Mesh mat dimensions5 × 2mStandard pre-tied grid
MASTER BAR (GFRP)Minimum concrete coverdiameterThermal cracking control
MASTER BAR (GFRP)Weight vs steel0.25 (1/4)ratioTransport savings correlate to reduced weight
MASTER BAR (GFRP)Manufacturing energy−70%Relative to traditional steel
MASTER BOARDFire resistance threshold750°C60-minute fire test context

Table B — Envelope, core, and façade

MASTER BOARD mechanical and thermal data (incl. TS EN 12667 λ), reference CBU flexural band, foam concrete density–strength–conductivity ranges, MASTER BRICK geometry and strength, and composite wall R-19+.

Envelope, core, and façade properties
Component / categoryParameterValueUnitContext
MASTER BOARDFlexural strength≥ 12MPaHigh-density baseline
MASTER BOARDModulus of rupture (12 mm)19.8MPaHumid condition context
MASTER BOARDAcoustic insulation (18 mm)33dBSound attenuation rating
MASTER BOARDThermal conductivity0.2166W/mKTS EN 12667
MASTER BOARDApparent dry density (12 mm)1428kg/m³Structural density
Standard CBU (reference)Flexural strength3–5MPaReference comparator
Foam concreteDensity range400–1200kg/m³D400 insulation grade to D1200
Foam concreteCompressive strength range1–17MPa28-day cure
Foam concreteThermal conductivity range0.10–0.38W/mKAcross D400–D1200 spectrum
MASTER BRICKStandard dimensions310×70×25mmLength × width × thickness
MASTER BRICKUnit weight0.5–1kgPer individual brick
MASTER BRICKArea weight20–40kg/m²Installed weight per square meter
MASTER BRICKCompressive strength66–130MPaCategory A tested limit
MASTER BRICKStrength surplus218–528%Relative to ASTM 20.7 MPa comparator
MASTER BRICKMaximum water absorption7%Durability metric
Composite systemTotal thermal resistanceR-19+Combined assembly rating

Seismic engineering layer

Structural and seismic design logic

Mass–force relationship in code-based design, plus documented analysis and documentation scope. Complements Track E configuration and production bands.

Read with comparison indicators and Track E tuning range. Outcomes depend on site, soil, and applicable codes—not on system label alone.

Less weight → lower force demand (code-led context)

Lower structural weight can reduce seismic force demand when combined with proper analysis, detailing, and code-based structural design.

That relationship is engineering context—not a universal claim independent of site conditions, soil–structure interaction, or the governing building code.

Design and documentation scope includes:

  • Design with individual profile sections
  • Detailing of wall frames
  • Detailing of ceiling beams
  • Detailing of roof trusses
  • Full structural definition during the CAD phase
  • Statical assessment according to Eurocode or AISI
  • Consideration according to the seismological risk of the construction area

Design reference basis

Referenced design standards

Documented design-reference basis for cold-formed and steel design workflows. Listing does not imply project-specific certification, blanket compliance, or regulatory approval.

Eurocode steel suite items below pair with AISI S100 for typical cold-formed workflows; use with the seismic and structural statements elsewhere on this page.

  • AISI S100
  • EN 1993-1-3
  • EN 1993-1-1
  • EN 1993-1-5
  • EN 1993-1-8

Controlled documents

Downloads and controlled collateral

Public data sheet (PDF); brief, manual, and application guide via controlled release.

DF-01 is the primary downloadable technical sheet. Brief and manual routes go to contact with technology and division pre-filled.

Controlled system summary

One coordinated building-system family

MASTER GREEN BUILDING is one coordinated building-system family under MASTER CTS (ASATEEN GROUP). Tracks: Bathroom Pods; Residential Buildings; Modular Buildings; Industrial Buildings; Seismic / Earthquake Residential. Shared basis: software-led design and detailing, structural analysis, manufacturing integration, controlled frame logic, documented example configuration data, defined profile and thickness bands, factory-linked deployment logic.

System Operating Profile

Deployment structure, documentation lanes, and operating priorities.

Each system is framed as an execution stack, not a standalone product page. These blocks make the deployment logic legible for technical teams, procurement teams, and institutional review.

01

Overview

MASTER GREEN BUILDING delivery scope and intended deployment role across project portfolios.

  • System positioning within MASTER CTS portfolio
  • Deployment context and intended outcomes

02

Engineering Advantages

MASTER GREEN BUILDING engineering value propositions for lifecycle and performance governance.

  • Performance assurance under site constraints
  • Specification-led execution discipline

03

Applications

Priority application areas where MASTER GREEN BUILDING is deployed.

  • Infrastructure and public-sector deployment context
  • Industrial and commercial deployment context

04

Case Studies

Reference project patterns and documented delivery cases for MASTER GREEN BUILDING.

  • Representative use-cases and implementation patterns
  • Lessons learned for scaling and repeatability

05

Downloads

Document bundle access points for MASTER GREEN BUILDING technical assets.

  • Data sheets and technical briefs
  • Execution documentation and guidance

06

Technical Specifications

Specification baseline for MASTER GREEN BUILDING design and field execution.

  • Material and system specification controls
  • Testing and compliance reference requirements

Controlled downloads

MASTER GREEN BUILDING

Access the controlled technical documents used to brief teams, support review, and structure project-specific follow-up.

  • Data SheetENV1 Final

    DF-01 Technical Data Sheet

    Controlled technical data sheet.

Next Step

Move from page review to project-specific engineering dialogue.

Download the controlled data sheet, request a technical brief, or route the inquiry directly to the engineering team with the relevant system context attached.